1. System Introduction
HZBZ-IV automatic comprehensive test system is technically used for routing test、type test and special test of transformers, including automatic test capability for ratio-voltage、direct current resistance、no-load loss measurement、induced over voltage withstand test、temperature rise test (11~33kV class distribution transformer). All the test items can be operated by the relevant transformer automatic comprehensive test system.
The fully automatic model adopts PLC as the control core and industrial control computer as the man-machine interaction interface, which has the outstanding advantages of high reliability, intuitive interface, simple operation and perfect protective measures.
2. Test Capability
2.1 Test Capability
Transformer capacity: 5KVA-2500KVA and below
Primary voltage: transformer below 11.0 kV
Secondary voltage: 433V
Transformer capacity: 15KVA-2500KVA and below
Primary voltage: transformers below 33.0 kV
Secondary voltage: 433V
transformer capacity: 2.5KVA-10000KVA and below
Primary voltage: transformers below 33.0 kV
Secondary voltage: 11.0KV
2.2 Test Item
Insulation resistance test; (instrument independent test)
DC resistance test of 2 winding; (instrument independent test)
voltage ratio (turn ratio) and vector group test;
no load test: no load loss, power factor measurement and no load current percentage test;
load test: load loss (automatic conversion load loss), short circuit impedance percentage test;
power frequency withstand voltage test (high voltage test), this test item is not comprehensive test software, and can be tested separately.
induction pressure test (frequency doubling pressure test);
transformer temperature rise test;
transformer capacitance and dielectric loss test; (instrument independent test)
Type test of transformer
lightning impulse test (including full wave and chopped wave test)
Meet the temperature rise test of the following transformers
Transformer capacity: 5KVA-2500KVA and below
Primary voltage: transformer below 11.0 kV
Secondary voltage: 433V
Transformer capacity: 15KVA-2500KVA and below
Primary voltage: transformers below 33.0 kV
Secondary voltage: 433V
2.3 Design and manufacturing follow standards
GB 1094 "Power Transformer"
GB/T 6451-2015 "Technical parameters and requirements for oil-immersed power transformers"
GB/T 10228-2015 "Dry power transformer technical parameters and requirements"
JB/T 501-2006 "Power Transformer Test Guide"
GB/T 1208—2006 “Current Transformer”
GB/T 1207-2006 "Voltage Transformer"
IEC60076 "Transformer Standard"
3. Detailed Configuration and Technical Parameters
NO. | Equipment | Model | Quantity |
1、HZBZ-IV Master station for transformer test bench | |||
01 | Master station for transformer test bench | HZBZ-IV | 1 |
02 | industrial control machine | IPC-610L | 1 |
Display screen | Samsung stereo screen 27 inches | 1 | |
Printer | HP | 1 | |
03 | transformer test system software | V1.0 | 1 |
2、Test instrument | |||
01 | Turn ratio tester | HZ-700 | 1 |
02 | power analyzer | HZ-300 | 1 |
03 | Dual channel DC resistance tester | HZ-200 | 1 |
04 | Insulation resistance tester | common 3125A | 1 |
05 | Transformer dielectric loss tester | HZ-6000 | 1 |
06 | Temperature inspector | 8 temperature passageway | 1 |
3、 High and low voltage control cabinet (containment structure, it can be hoisted as a whole, convenient and quick, internal wiring completed at once, saving installation and commissioning time). | |||
01 | Instrument integration unit one set | 1 | |
02 | PLC control device | SIEMENS S7-200 | 1 |
03 | Test project distribution device | 400A | 1 |
04 | High voltage current metering device | 1 | |
High voltage precision current Mutual inductor | 400-200-100-50-20-10-5A/5A Voltage level:22/√3KV Precision grade:0.1 | 3 | |
05 | High voltage voltage metering devices | 1 | |
High voltage precision voltage Mutual inductor | (22.0-11.0-6.6-3.3)/√3/0.1KV Voltage level:22/√3KV Precision grade:0.1 | 3 | |
4、 Equipment | |||
01 | Three-phase induction voltage regulator | 250KVA(10-650V) | 1 |
02 | Intermediate transformer | 250KVA | 1 |
03 | Frequency doubling generator | 10KV | 1 |
5、Test transformer console | |||
01 | High voltage test transformer | 50KVA/100KV | 1 |
02 | Test transformer console | 50KVA(Including electric regulator) | 1 |
03 | Protection resistance | 100KV | 1 |
Accessories | Special high voltage discharge rod | ||
High voltage test line | |||
Grounding wire and plug | |||
6、 Other | |||
01 | Cable and wire | Regulator input: 150mm23*10M Regulator output: 95mm23*10M Intermediate input: 95mm23*10M Intermediate variable output: 25mm23*10M (high voltage line) Multiplier unit input: 25mm23*10M Excitation regulation: 16mm23*10M Multiplier unit output: 16mm23*10M Test transformer input: 25mm22*10M Test line: 50mm23*10M (high voltage line) | 1 |
lightning impulse test system | |||
01 | Lightning impulse test system | 450KV/20KJ(including 300KV chopper device) | 1 |