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HZBZ-IV Transformer Characteristic Comprehensive Test Bench Transformer Test Bench Equipment Comprehensive Test Bench
HZBZ-IV Transformer Characteristic Comprehensive Test Bench Transformer Test Bench Equipment Comprehensive Test Bench
HZBZ-IV Transformer Characteristic Comprehensive Test Bench Transformer Test Bench Equipment Comprehensive Test Bench

1. System Introduction

HZBZ-IV automatic comprehensive test system is technically used for routing testtype test and special test of transformers, including automatic test capability for ratio-voltagedirect current resistanceno-load loss measurementinduced over voltage withstand testtemperature rise test (1133kV class distribution transformer). All the test items can be operated by the relevant transformer automatic comprehensive test system.

The fully automatic model adopts PLC as the control core and industrial control computer as the man-machine interaction interface, which has the outstanding advantages of high reliability, intuitive interface, simple operation and perfect protective measures.

2. Test Capability  

2.1 Test Capability

 Transformer capacity: 5KVA-2500KVA and below

            Primary voltage: transformer below 11.0 kV

            Secondary voltage: 433V

Transformer capacity: 15KVA-2500KVA and below

            Primary voltage: transformers below 33.0 kV

            Secondary voltage: 433V

 transformer capacity: 2.5KVA-10000KVA and below

            Primary voltage: transformers below 33.0 kV

            Secondary voltage: 11.0KV

2.2 Test Item

Insulation resistance test; (instrument independent test)

DC resistance test of 2 winding; (instrument independent test)

voltage ratio (turn ratio) and vector group test;

no load test: no load loss, power factor measurement and no load current percentage test;

load test: load loss (automatic conversion load loss), short circuit impedance percentage test;

power frequency withstand voltage test (high voltage test), this test item is not comprehensive test   software, and can be tested separately.

induction pressure test (frequency doubling pressure test);

transformer temperature rise test;

transformer capacitance and dielectric loss test; (instrument independent test)

Type test of transformer

lightning impulse test (including full wave and chopped wave test)

Meet the temperature rise test of the following transformers

Transformer capacity: 5KVA-2500KVA and below

Primary voltage: transformer below 11.0 kV

Secondary voltage: 433V

Transformer capacity: 15KVA-2500KVA and below

Primary voltage: transformers below 33.0 kV

Secondary voltage: 433V

2.3  Design and manufacturing follow standards

GB 1094 "Power Transformer"

GB/T 6451-2015 "Technical parameters and requirements for oil-immersed power transformers"

GB/T 10228-2015 "Dry power transformer technical parameters and requirements"

JB/T 501-2006 "Power Transformer Test Guide"

GB/T 1208—2006 “Current Transformer”

GB/T 1207-2006 "Voltage Transformer"

IEC60076 "Transformer Standard"

3. Detailed Configuration and Technical Parameters 

NO.

Equipment

Model

Quantity

1HZBZ-IV Master station for transformer test bench

01

Master station for transformer test bench

HZBZ-IV

1

02

 industrial control machine

IPC-610L

1

Display  screen

Samsung stereo screen 27 inches

1

Printer

HP

1

03

 transformer test system software

V1.0

1

2Test instrument

01

Turn ratio tester

HZ-700

1

02

power analyzer

HZ-300

1

03

Dual channel DC resistance tester

HZ-200

1

04

Insulation resistance tester

common 3125A

1

05

Transformer dielectric loss tester

HZ-6000

1

06

Temperature inspector

 8 temperature passageway

1

3 High and low voltage control cabinet (containment structure, it can be hoisted as a whole, convenient and quick, internal wiring completed at once, saving installation and commissioning time).

01

Instrument integration unit one set


1

02

PLC control device

SIEMENS S7-200

1

03

Test project distribution device

400A

1

04

High voltage current metering device


1

High voltage precision current Mutual inductor

400-200-100-50-20-10-5A/5A

Voltage level22/√3KV

Precision grade0.1

3

05

High voltage voltage metering devices


1

High voltage precision voltage Mutual inductor

(22.0-11.0-6.6-3.3)/√3/0.1KV

Voltage level22/√3KV

Precision grade0.1

3

4 Equipment

01

Three-phase induction voltage regulator

250KVA10-650V

1

02

Intermediate transformer

250KVA

1

03

Frequency doubling generator

10KV

1

5Test transformer console

01

High voltage test transformer

50KVA/100KV

1

02

Test transformer console

50KVA(Including electric regulator

1

03

Protection resistance

100KV

1

 Accessories

Special high voltage discharge rod



High voltage test line



Grounding wire and plug



6 Other

01

Cable and wire

Regulator input: 150mm23*10M

Regulator output: 95mm23*10M

Intermediate input: 95mm23*10M

Intermediate variable output: 25mm23*10M (high voltage line)

Multiplier unit input: 25mm23*10M

Excitation regulation: 16mm23*10M

Multiplier unit output: 16mm23*10M

Test transformer input: 25mm22*10M

Test line: 50mm23*10M (high voltage line)

1

 lightning impulse test system

01

Lightning impulse test system

450KV/20KJincluding 300KV chopper device

1

 


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